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Air Cooled Industrial Water Chiller

Air-cooled industrial chiller

Super Cool Air Machines: Industrial Air-Cooled Screw Chillers!

Do you need to keep things cold in a big factory? Like, really cold? Then you might need an industrial air-cooled screw chiller! Think of it as a giant air conditioner, but much, much bigger and stronger.

What is it?

It’s a cooling machine that uses air to get rid of heat. It’s like a big fan, but instead of just blowing air, it makes cold water! This cold water helps to run large machines smoothly, without overheating.

How Does it Work?
It is very simple.

  1. The Chiller has somethign called a screw compressor.
  2. The air-cooled condenser design uses ambient air utilization to cool down the hot stuff (called refrigerant).
  3. The refrigerant gets super cold.
  4. This cold refrigerant goes into the evaporator.
  5. The evaporator makes water cold.
  6. This cold water goes to your machines to keep them cool!

Why is it Great?

  • No Water Mess!: Unlike some big coolers, air-cooled screw chillers don’t need a lot of water. This is good if you don’t have a big water supply. It’s a zero-water-discharge system!
  • Easy to Put Anywhere: You can put these chillers outside. They are good with outdoor installations.
  • Saves Energy (and Money!): These chillers are very good at using only the power they need. They have energy-efficient compressors. This means lower power bills!
  • Super Strong: These chillers are made for big jobs, like in factories. They are made for industrial use.

Parts of the Chiller

  • Screw Compressor: This is like the heart of the chiller. It pushes the refrigerant around.
  • Air-Cooled Condenser: This is the part that gets rid of the heat. It uses big fans.
  • Evaporator: This part makes the water cold.
  • Expansion Valve: This bit helps to make cool refrigerant

Uses:

Where do we use it?What does it do?
Making PlasticKeeps machines from getting too hot
Metal WorksCools down metal after it’s shaped
Big Buildings (HVAC)Keeps big places cool, like offices
Food FactoriesMaking sure food Does not go over temp
ChemicalsImportant for safe chemical work
Making CarsHelps in making electric cars
Robots!Keeps industrial robots cool

Choosing the Right Chiller

It is essential to get the right part.

  • How much cooling do I need? Chillers are measured in “tons” or “kW”. Big factories need bigger chillers.
  • How hot is it outside? Air-cooled chillers work best when it’s not too hot outside.
  • What kind of job is it doing? Some chillers are made for special jobs. You may need an Industrial Chiller For Hydroponic environment.

Lots of Cool Choices
There many makes of Air-Cooled Chiller.
There are chillers that can make up to 165 tons of cold. Some can even save you 50% on your power bill.

Keeping Your Chiller Happy

  • Clean the Fans: Make sure the fans are clean so they can blow lots of air.
  • Check the Refrigerant: Make sure there’s enough refrigerant so the chiller works well.
  • If you need to go colder, you can look at low temperature chiller cooling solutions.

You can also, Retrofit compatibility. Meaning you can change bits of the cooling system to work better.

The Future of Chillers

Chillers are always getting better!

  • There will be,Smart Chiller Monitoring.
    *The chillers will Refrigerant leakage prevention.

Product Parameters and Features (Table)

ParameterWhat it MeansExample
Cooling CapacityHow much heat the chiller can remove. Measured in tons or kW.A 100-ton chiller can handle a lot of heat!
Compressor TypeThe kind of “engine” that powers the chillerScrew compressors are strong and work well.Screw-type chiller
RefrigerantThe special liquid that gets cold and helps remove heat.Chiller use “non-CFC” liquids.
Energy SavingsHow much money you can save on power bills. Some chillers are very good at saving energy!Save up to 50% on power!
PortabilityCan the chiller be moved easily? Some are on wheels!Good for outdoor events.
Noise LevelHow loud the chiller is. Some are very quiet.Some are below 75 dB(A)
Industrial Air-Cooled Screw Chiller Infographic

Industrial Air-Cooled Screw Chiller Overview

What are They?

Industrial air-cooled screw chillers are powerful cooling systems used in many industries. They use air to remove heat, making them a great choice where water is scarce.[9] They use a screw compressor for efficient operation.[7]

Chiller

Key Advantages

Energy Efficient[4]
No Cooling Tower Needed[9]
Easy Installation[8]
Reliable Operation[7]

Common Applications

These chillers are essential in:

  • Plastics and Rubber Manufacturing[3]
  • Metal Processing[8]
  • HVAC Systems[10]
  • Food and Beverage Processing[6]

Capacity and Performance

Industrial air-cooled screw chillers come in a wide range of capacities, from 25.6 tons to 450 tons, and even up to 800 kW for portable models.[2][4][5] Some models boast energy savings of up to 50%.[3]

Words to Know:

  • Ambient Air: The air all around us.
  • Coefficient of Performance (COP): How good a chiller is at using power.
  • Condenser: The part that gets rid of heat.
  • Evaporator: The part that makes the water cold.
  • Heat pump integration.
  • HVAC Integration: Putting the chiller into a building’s cooling system.
  • Refrigerant: The special liquid that moves the heat.
  • Screw Compressor: A strong type of “engine” for chillers.
  • Industrial Decarbonization: It will help the planet if factories are green.

Are you ready to pick out your Industrial Air-Cooled Screw Chiller? Give us a call and let us help you find the perfect machine.
If you have an exisitn cooling sytem, it maybe easier to consider Water Cooled Screw Water Chiller.

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